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Integrate unparalleled accuracy into your manufacturing process with our High-Precision WD-40 Lubricant Valve. Designed specifically for automated assembly lines, robotic arms, CNC machinery, and electronic component production, this valve delivers the unique benefits of WD-40 - exceptional water displacement, reliable corrosion inhibition, and smooth lubrication - with exacting micro-dosing control. Engineered for repeatability, the valve utilizes a solenoid or pneumatic actuation mechanism coupled with a precision-machined nozzle to dispense minute, consistent volumes of WD-40 fluid. This capability is crucial for applications demanding absolute precision, such as lubricating tiny bearings, electrical contacts, micro-gears, or applying protective coatings on delicate PCBs without oversaturation. The valve's robust design ensures compatibility with factory automation controls and withstands the rigors of continuous operation. Its leak-proof performance is paramount, preventing costly fluid loss, contamination of sensitive work areas, and ensuring only the intended component receives lubrication. By providing consistent application cycle after cycle, this valve enhances product quality, reduces rework due to insufficient or excess lubricant, and maximizes production uptime. It represents the fusion of WD-40's legendary protective properties with cutting-edge fluid control technology for modern, high-speed manufacturing.
Delivers exact micro-dosing of WD-40 for critical automated lubrication points.
Guarantees leak-proof operation essential for clean manufacturing environments.
Enables consistent application volumes for superior product quality control.
Built for seamless integration with PLC-controlled assembly lines and robotics.
Provides WD-40's core benefits (water displacement, corrosion inhibition) with robotic precision.
Picture a high-speed robotic arm assembling miniature electric motors. A critical step involves applying a minuscule, precise drop of WD-40 to a specific micro-bearing to ensure silent operation and prevent corrosion. Our valve, integrated into the robot's end-effector, actuates in milliseconds. It deposits an exact, repeatable micro-drop of lubricant (micro-dosing) onto the bearing race every single cycle. The leak-proof design ensures no stray fluid contaminates the motor windings or the production cell, guaranteeing motor performance and line efficiency.
Component | Part Description |
Mounting cup | Both sides with clear lacquered tinplate ,with down dimples |
Outer gasket | Buna |
Inner gasket | Butyl |
Stem | single orifice 1*0.51mm natural |
Spring | Stainless steel |
Housing | tail orifice Dia 2*0.33mm orange |
Dip tube | standard natural color |
Produced in a clean-room environment for precision components. Utilizes advanced CNC machining for micron-level tolerances on critical sealing surfaces and orifices. Solenoid coils or pneumatic actuators are integrated and calibrated. Each valve undergoes 100% automated testing: cycle life testing (millions of cycles), leak-proof pressure testing, and gravimetric analysis to verify micro-dosing accuracy and consistent application volumes against stringent specifications. Calibration certificates provided.
Valves are individually packed in rigid, ESD-safe plastic clamshells with custom foam inserts. 10 clamshells per sealed, static-shielding bag. 5 bags per reinforced, humidity-controlled master carton (50 units). Cartons marked with sensitive component icons. Shipped on air-ride pallets or in dedicated flight cases for critical international logistics to prevent vibration damage affecting calibration.
Q: What is the minimum droplet size/volume this valve can dispense? A: Our precision valves offer micro-dosing capabilities starting from sub-microliter volumes (e.g., 0.1 µL), configurable based on model and nozzle selection, ideal for electronics and micro-mechanical lubrication.
Q: How is the 'leak-proof' performance ensured, especially during idle periods? A: The valve employs a positive seal design (often utilizing spring-energized seals or diaphragm technology) that actively closes the fluid path when de-energized. Rigorous testing under pressure verifies leak-proof integrity over extended idle times.
Q: Can this valve integrate with our existing PLC-controlled assembly line? A: Absolutely. Standard models feature 24V DC solenoids or pneumatic ports compatible with industrial control systems. I/O specifications and communication protocols (digital on/off standard) are provided for seamless PLC integration into your assembly line.
Q: Does WD-40's formula affect the valve's seals or performance over time? A: The valve utilizes seals specifically selected for compatibility with WD-40's hydrocarbon base and additives (PTFE, FFKM). This ensures long-term consistent application and leak-proof performance without degradation.
Q: How often does the valve require calibration or maintenance for consistent dosing? A: Designed for high cycle life with minimal drift. Recommended preventative maintenance (seal inspection/replacement) is typically at 1-2 million cycles, depending on duty cycle. Gravimetric checks for micro-dosing accuracy can be performed periodically as part of your quality control, but factory calibration is highly stable.